The hood ornament is a six inch goal post. It’s planted right where it ought to be, just past the end zone of the white-lined football field spread across the hood of the car. Side mirrors are housed inside enameled half footballs and you’ll find bottle openers mounted on each of the rear fenders. A polished, functioning pony keg is bracketed to the back bumper.
What you’ll notice first, however, is the enormous dome-like roof. In every way–from the rounded ear-protecting extensions, windshield eye cutout, face mask, and team logos*–it is a Steelers football helmet fit for a giant.
“The Helmet,” Ray Kasunick’s ultimate Steelermobile, came about by a series of chance events.
The Willys-Overland Motors Company ceased to exist more than 50 years ago. Their convertible Jeepster model was produced for just three years, between 1948 and 1950. In the world of classic cars, the Jeepster is a rare breed.
It’s not every day that you inherit three of them all at once. But that’s exactly what happened when an old friend of Kasunick’s moved out-of-state and couldn’t take his trio of classic Willys carcasses with him. So Ray ended up with the lot. Having already resuscitated a pair of pre-war Fords into slick, chopped hot rods, Kasunick seemed like an ideal candidate to bring one of the Jeepsters back to life.
By this point, Kasunick’s friend Joe Grimm had converted a mid-60s Plymouth Belvedere into a certified black-and-gold flag-waving Steelermobile. Seen in an undated photograph, the two-tone paint job cleverly outlines the boxy squared-off shapes of the Plymouth. The car’s crowning glory, quite literally, was an oversized Steelers helmet placed squarely at the center of the roof.
The die was cast, the gauntlet thrown down. Kasunick and a small crew of friends spent the next couple years filling his North Hills garage/workshop with paint fumes and bent steel, wood frames and blown fiberglass. The Helmet was on.Rehabbing an old car from bare metal is plenty of work all on its own. Constructing a high-concept, functioning, street-legal football helmet roof is quite another challenge.
Kasunick, working with his friend Ed Staley, created the form from arched quarter-inch steel rod, chicken wire, foam rubber, and finally a blown-on fiberglass shell. The rough black surface comes from pickup truck bed liner. Paint job details for the Steelers logo and football field on the hood were applied by a very steady, dedicated hand.
The rest of the features–including two rear seats from Three Rivers Stadium, team-specific interior fabric upholstery, and a football-shaped translucent rear window–all fell into place, friends chipping in where they could. The split football side mirrors come from a donated trophy, cut in half and bracketed to the window frames.
A number of the design elements–most notably the shiny keg, but also the twin Penn Pilsner tap handles on the front bumper, mounted bottle openers, and inside door decorations–all point to Kasunick’s past life. If the name is familiar, you probably remember Kasunick’s eponymous beer distributor on East Street, Northside. He recently retired after forty years in the business.
Today, Ray and his wife Kathi enjoy taking The Helmet out–to games, to car cruises, and tailgate parties–often including nursing or retirement homes. “Anywhere it can bring a smile to someone’s face,” Kasunick says.
So far, The Helmet has been signed by one Dynasty-era Steeler, Frenchy Fuqua, who included the teaser “I’ll never tell.” Michigan native Fuqua reportedly told the couple, “I need a picture with you to show them how you do it back in Detroit.” The Kasunicks would love to get additional Steelers to autograph The Helmet.
No matter where you stand on boofing, ralphing, summer skiing, and the devil’s triangle, it’s been a rough week all around. It feels a little like the whole country got beat up and no one’s recovered yet. So it’s probably a little pollyanna to focus on sports fandom when there are much more important national discussions going on.
But one of the great things about sport is its ability to unify in a way few other things do [the weather, maybe? is it Friday yet?]. Not everyone likes professional football–and there’s a lot to take issue with–but every type of person does. In this time of such great division, the simplicity of one antique car, lovingly turned into a fantastic, goofy game-day oddity feels like just what we need. Why? Well, just for the hel-o-met.
* Yes, The Helmet (the car) has Steelers logos on both sides; the team has the unique helmet design where the logo only appears on one side. The Orbit failed to ask Kasunick about this design decision, but it looks great.